Pneumatic Conveying and Bulk Material Handling – Part 1

Nol-Tec Systems specializes in pneumatic dry bulk materials handling for a wide variety of industries. We work with our clients to design custom-engineered system solutions from proposal through installation. Our mechanical and electrical engineers are experienced, so they know how to anticipate challenges, and make economic recommendations to ensure optimal performance. We’re proud to offer innovative, customized service that is cutting edge in the industry.

Industry segments covered include food processing, ceramics, building materials, plastics, rubber, pollution mitigation and foundry, to name a few. We transfer the materials through pneumatic conveying, where air or a similar type of gas is used to move the substance through an enclosed pipeline. This can be done either by pressure or vacuum, dense or dilute phase, depending on the material and its characteristics.

In the industries we support, there are a number of variables in the materials that need to be transported. Particle size, distribution, bulk density, abrasiveness, toxicity, cohesiveness, moisture content and friability must be taken into consideration when designing a conveying system. In addition, the system design must consider rate, power requirements, transport distances, layout and footprint of the current processing system, and operating costs. It’s extremely important that you work with an experienced pneumatic conveying system designer to avoid potential pitfalls.

With over 30 years of experience, Nol-Tec offers the expertise you need. From start to finish, we anticipate potential challenges, configure the ideal design, oversee the installation process, and provide you with service across the full lifecycle of your equipment. Whether you require dilute phase (particles fully suspended in a low pressure, high velocity environment) or dense phase (non-suspended particles, moving in a high pressure, low velocity atmosphere), our team has the background and specialized knowledge needed to make the most cost effective and efficient decisions with you.

In the next post we will discuss how Nol-Tec has taken its pneumatic conveying expertise into the arena of pollution mitigation for fossil fueled electrical generation facilities and industrial boilers using our Sorb-N-Ject technology.

 

Continue Reading in Part Two

Cleaner Options for Sustainable Energy

Sustainability is a major buzzword in business today, but what does it mean for energy production and waste disposal? On the production side of the equation, one major initiative being undertaken in the industrial field has been using common by-products as a source of fuel (biomass). This waste-to-energy conversion not only results in a cleaner environment, but also represents an opportunity for renewable and sustainable energy development.

On the waste side of the picture, sustainability can mean finding ways to make the byproducts of energy production cleaner.  For both biomass and coal-fired power plants, the necessity for cleaner energy has been made even more apparent, thanks to the Mercury and Air Toxics Standards (MATS) regulation. The new standards limit emissions of mercury (Hg), hydrochloric acid (HCl), and filterable particulate matter (fPM) from power plants to benefit public health. They also regulate SO2, SO3, and HF emissions.

Mercury and hydrochloric acid in particular are well-known by-products of coal-fired plants, as well as from biomass fuel, creating a need for better options in this industry.

Dry sorbent injection (DSI) is one method ideally suited to aid in pollution mitigation of all these requlated emissions. It neutralizes harmful gases before they have a chance to be released into the atmosphere. This is a major step forward in the power generation field.

This process will be discussed more in depth at the 15th Annual Electric Power Conference & Exhibition. The event takes place May 14 to 16, 2013 in Rosemont,IL. Nol-Tec Systems’ Chemical Engineer Brent Tidemann will be speaking on Wednesday, May 15 at 8:30AM. His presentation, titled, “DSI for HCl and Mercury” will discuss DSI technology and its applications for HCl and mercury mitigation. This is a must-attend presentation for anyone in the waste-to-energy field or who wants to learn more about new energy practices.

New Features, New Look, New Website!

There’s a lot going on with us at Nol-Tec Systems, and one of the things we’re most excited about is the launch of our brand new website, which went live on February 1, 2013!  Receiving a complete makeover, we believe our new site exemplifies the quality, innovation, and forward thinking we stand for.

Of course, the most obvious upgrade to the site is its appearance.  But don’t judge it solely on looks—our website is more than just a pretty face.  Sure, it’s more visually-pleasing, but it also includes enhanced Search Engine Optimization and strategized content—meaning it will now be much easier for potential customers to find us in internet searches.  Additionally, our new content management system will allow us to more easily and quickly update any and all content, images, and features of the website.

Another new addition is our fully-functional “search” box.  The inclusion of this means you, our customer, will easily be able to search our entire site and find exactly what you are looking for in a timely, simple manner.  We know you’re busy and we’re happy this function will save you time!  And this isn’t the only feature that will save you time; future site functions include the ability to securely purchase spare parts online, and secure areas of information for our employees and customers.

We’re so excited to introduce our new and improved website to our current and future customers, and we assure you, there are many more ways we will keep it fresh, current, and ever-evolving.  Please be sure to check it out: http://www.nol-tec.com/ .

We are the Expert Solution Providers

Nol-Tec Systems was established in 1983, and has since grown to be one of the most knowledgeable solution providers in the dry bulk materials handling industry. We balance the technical expertise of our staff with original ideas in order to provide custom-engineered pneumatic conveying solutions, bulk material handling, dry sorbent injection and emissions control solutions, and integrated control systems.

Our customers are industry leaders, and come in in a variety of sizes and industries from small foundries to multi-national food manufacturers. As our client, you are our partner, and our number one goal is working with you to become more efficient and competitive in the marketplace.

The diversity of our employees is one of our biggest assets. Collectively, they have more than 100 years of experience in the industry, and have handled countless materials in a wide variety of applications. Our staff members provide excellent service to fulfill your ever-changing project needs.

Engineering Design

We examine your needs during the project’s proposal phase, and ask questions in order to design an economical, high-quality, custom-engineered system. This means fewer change orders, to keep the project moving forward on time.

Materials Testing

Our offices in the United States and Italy have on-site materials testing facilities, in which we can accurately determine a system’s rate, air consumption, material flow characteristics, and product degradation statistics by replicating your field conditions. You can be sure our design will work for you, before making the commitment to  a major installation or update.

Equipment Pre-Assembly

We can assemble all types of bulk material handling modules. We wire and pipe our pre-assembled units to the fullest practical extent, and then test each one electrically and mechanically to ensure proper operation and fit. We deliver a working system to your door, saving you time in the installation.

Start-up and Field Service

Our services include installation, start-up, training, and field services. From basic phone support to turnkey installations, we can assist you every step of the way. We make sure your new system works with your legacy processes, keeping rework costs to a minimum.

Technical Support

When you purchase a Nol-Tec system, our mechanical and electrical engineers will address any of your concerns and provide technical assistance over the full lifecycle of your equipment. You can depend on us to be there for any question, any time.

Nol-Tec Systems is headquartered in Lino Lakes, Minnesota, with regional offices in North Carolinaand Indiana, associate companies in Italyand Singapore, and a worldwide representative network. To learn more about our products and services, please visit our website or call us at 651-780-8600.